
Lean Sensei at Batesville Casket Company
Indianapolis, Indiana Area

Lean Sensei at Batesville Casket Company
Indianapolis, Indiana Area
For over 24 years, I have been working in manufacturing management growing my technical skills and passion for teaching Kaizen, Lean Principles, and Six Sigma. My journey into lean began in the early 1980's while working as an Industrial Engineer for the Hill-Rom Company. Under the watchful eye of Shigeo Shingo, I improved a die changeover from 45 minutes to under 5 minutes. I learned first-hand from the master, Shigeo Shingo, the techniques of the SMED system along with the early teachings of eliminating waste from manufacturing operations.
During my 16 years at Hill-Rom, I continued my lean training and implementation of the Toyota Production System under the masters from Shingijutsu Consulting and other renowned consultants from Japan. I implemented numerous improvements including the design and installation of Hill-Rom's first paced assembly line, reducing mixed model welding set ups from 4 minutes to 6 seconds and compressing assembly leadtimes from 6 days to less that 1 day.
I have personally worked with hundreds of employees in both union and non-union companies leading the way of lean transformations. Most importantly, I understand first-hand the complexites of day to day frontline management and know how to improve processes leading to getting results through the development of people.
As a Lean Sensei, I teach the principles of lean and kaizen while remaining forever a student of continuous improvement.
Certified Six Sigma Black Belt, Lean Manufacturing, Toyota Production System, Quality Systems, Kaizen, Lean Enterprise, Lean Office, SMED, Standard Work
(Public Company; 1001-5000 employees; HB; Consumer Goods industry)
October 2007 — Present (2 years 2 months)
(Writing and Editing industry)
September 2005 — Present (4 years 3 months)
(Management Consulting industry)
September 2001 — Present (8 years 3 months)
(Public Company; Consumer Goods industry)
2001 — 2006 (5 years )
(Privately Held; Telecommunications industry)
2000 — 2001 (1 year )
(Privately Held; Consumer Goods industry)
1998 — 2000 (2 years )
(Public Company; 10,001 or more employees; Medical Devices industry)
1982 — 1998 (16 years )
MS , Manufacturing Management , 1994
BS , Production and Operations Management , 1982
High School Diploma , College Prep , 1975 — 1978
Lean and Six Sigma Blogging
Eagle Scout 1975
Vigil Member of the Order of the Arrow
BSA District Award of Merit
BSA Silver Beaver
WoodBadge Staff
BSA 1997 National Jamboree Staff
NOAC Staff