
Operations Industrial Engineer at USPS
Greater Grand Rapids, Michigan Area

Operations Industrial Engineer at USPS
Greater Grand Rapids, Michigan Area
John Gibbons is currently a project manager at Design Systems Inc. and has 27 years of experience in simulation and manufacturing projects. Completed projects include: AGVS, ASRS, AEM, conveyor, tilt tray, power and free, mail sorting, fork trucks, semi trucks, manual processes within manufacturing, distribution, freight and airport baggage environments.
simulation,
material handling,
manufacturing engineering,
industrial engineering
(Non-Profit; Package/Freight Delivery industry)
2009 — Present (less than a year)
(Privately Held; Automotive industry)
2002 — April 2009 (7 years)
John Gibbons is currently a project manager in manufacturing group at Design Systems Inc. and has 27 years of experience in simulation and manufacturing projects. Completed projects include: AGVS, ASRS, AEM, conveyor, tilt tray, power and free, mail sorting, fork trucks, semi trucks, manual processes within manufacturing, distribution, freight and airport baggage environments.
Companies serviced include: AM General, G&T Conveyor, GM, Chrysler, Ford, Nissan, RMT, FMC, Jervis B Webb, Dematic, HK Systems, US Military, US Post Office, DHL, Anheuser-Busch, Caterpillar, Siemens.
(Public Company; Logistics and Supply Chain industry)
1995 — 2002 (7 years)
Pinnacle Automation, Alvey Integrated Business Solutions
Completed analysis in support of sales and engineering from 1.5 to 15 million. Systems included a full line of carton and case conveyor, pallet conveyor, palletizers, depalletizers, overhead gantries, robots and carousels.
Ensured the proven PLC and Software concepts were tested in the system simulation prior to sales and implementation. Used simulation to eliminate bottlenecks in existing systems. This project led to successful implementation of solutions that met expectations.
(Privately Held; 1001-5000 employees; Logistics and Supply Chain industry)
1988 — 1995 (7 years)
Mannesmann Demag, Rapistan Demag, Siemens
Projects were completed in USA, United Kingdom, Hong Kong, Australia, Mexico, Brazil, Canada, Italy and Germany.
Completed a model that directly led to the sale of the first ever cross dock application in the freight industry for Rapistan at Roadway Express.
Completed a model that directly led to the sale of the largest AGVS system for Ford Motor Company at Woodhaven – 85 vehicles. This project was immediately followed by similar efforts at Ford plants in Buffalo, NY and Brownstown, OH.
Customer list: Canada Post, Ford Motor Company, General Motors, Caterpillar, Miller Beer, etc.
(Privately Held; 1001-5000 employees; Furniture industry)
1981 — 1988 (7 years)
New Seating Plant Startup. Applied time standards using Computer MOST – predetermined time system. Completed material handling and plant layout reviews. Established methods, process sheets, routings, product cost inputs and indented bills of material for initial move into seating market.
Gained a strong working knowledge of manufacturing systems, products and processes applied in the fabrication, finishing, assembly and distribution of office furniture.
Completed numerous projects using: Plant Layout and Material Handling, Methods Review, Project Feasibility/Justification, Capacity Studies, Manning Requirements, Budget Reviews
(Public Company; 501-1000 employees; Consumer Goods industry)
1980 — 1981 (1 year)
Cognizant areas of responsibility included: Process Control, Quality Costs, Vendor Approvals, Field Problems and Design Reviews.
Related machine capabilities with the use of a personal computer to affect the design, tooling, maintenance and vendor activities.
BS , Industrial Engineering , 1976 — 1980
work: simulation, material handling, manufacturing engineering, AutoMod, leisure: boating, kayaking, biking, boy scouts, fishing, hiking, camping
Philmont Trek - Completed in August 2008