
Continuous Improvement Coordinator (LION * Toplinked * 4700+) at NIBCO of Virginia
Charlottesville, Virginia Area

Continuous Improvement Coordinator (LION * Toplinked * 4700+) at NIBCO of Virginia
Charlottesville, Virginia Area
Accomplished Lean Six Sigma Black Belt, Master Trainer, results driven Problem Solving Expert and highly motivated Innovator delivers breakthrough results through organic growth and innovative solutions for companies and contributes to the satisfaction of its customers and clients.
Certified Lean Six Sigma Black belt with a variety of ASQ and RABQSA certifications (CQE, CRE, CQMgr, CQA, Internal Auditor).
Broad experience in all aspects of Lean, Six Sigma, Continuous Improvement and Change Management.
Particularly interested in Data Analysis, Advanced statistics, New applications of Quality tools and teaching quality related classes/courses.
Lean Six Sigma, DMAIC, DFSS, BPR, Continuous Improvement, Lean Enterprise, TPS, Kaizen (TPM, 5S, VSM, Kanban, Batch reduction, SMED), Quality Assurance, Keppner-Tregoe, ISO9001, ISO/TS16949, Cert. ISO Lead Auditor, Supplier Quality, Quality Tools, QFD, 8D, FMEA, A3, SPC, MSA, PCDA, Innovation, TOC, Certified Master Trainer/Coach, Advanced Statistics, Data Analysis, Project Management, Industrial Engineering, Strategic Planning, Policy Deployment, Performance Measurement, Change Management & more
(Management Consulting industry)
September 2009 — Present (4 months)
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(Privately Held; Building Materials industry)
June 2009 — Present (7 months)
Continuous Improvement Coordinator:
• Plan and lead Lean and Kaizen events, monitor follow-up activities and maintain associate event participation.
• Participate in cost savings activities and PP safety program.
• Train team leaders and associates on Lean tool and techniques and work with supervision to sustain results.
• Implement and train associates in the use of statistical tools, methodologies to understand process variation and Six Sigma.
• Ensure changes conform to ISO standards.
(Public Company; QI; Semiconductors industry)
October 2005 — February 2009 (3 years 5 months)
Lean Six Sigma Black Belt:
• Manage and execute Lean Six Sigma projects using appropriate process improvement tools and methodologies.
• Mentor and coach Black Belts and conduct Yellow/Green Belt training.
• Act as Six Sigma technical expert and internal consultant for functional areas.
• Participate in project selection workshops, identify opportunities to apply DMAIC methodology and scope new process improvement projects.
• Act as a change agent to introduce Six Sigma culture throughout the organization.
• Partner with Process Owners and Champions to drive results and monitor performance and improvements in key metrics.
Lean Team Leader and Change Agent:
• Lead cross-functional capacity improvement teams.
• Act as internal team consultant.
Defect Reduction Engineer:
• Identify and implement defect reduction projects and yield improvement activities.
• Develop a strategy to halt yield loss and implement corrective/preventive actions.
Accomplishments:
• Leading Six Sigma projects focused on Defect and Cycle Time Reduction returning over $5.8M/year.
• Supported Lean Six Sigma Green Belt projects returning approx. $8+M/year.
• Trained over 250 engineering employees as Lean Six Sigma Yellow and Green Belts and on 8D.
• Leader of five Lean/Value Stream projects resulting in an average capacity improvement of 32%.
• Leading two defect reduction projects with a financial minimum return of $1.2M/year.
• Submitted three cycle time reduction proposal with a potential savings of $350K/year.
• Leading four consumable reduction initiatives which returned $550K/year
• Team Leader of a Metrology/Clean reduction project with average savings of $240K/year.
(Semiconductors industry)
July 2001 — October 2005 (4 years 4 months)
Reliability/Quality Manager:
• Conduct Reliability Control, Product Characterization and Failure Analysis.
• Train and supervise reliability technicians.
• Plan, organize and analyze Technology, Product and Material Qualifications.
• Generate reports of Quality parameters to executive management and customers.
SPC champion:
• Report SPC and Cpk key parameters to executive management and customers.
QMS Lead Auditor for ISO/TS16949 standard and
Certified trainer of STUniversity for the following classes: 8D, Quality Improvement Process, Tools for Quality Improvement, Business Process Management, SPC, and MSA.
Accomplishments:
• Saved more than $300K during the acquisition of new laboratory equipment.
• Implemented Quality monitoring system that allows earlier excursion detection (hours vs. days).
(Public Company; IFX; Semiconductors industry)
January 1998 — July 2001 (3 years 7 months)
Process Engineer:
• Leading cycle time and cost of ownership reduction efforts.
• Participation in yield enhancement and defect reduction activities.
• Transfer and integration manufacturing processes from other manufacturing sites.
QMS Lead Auditor and member of the substrate material core team and SPC council.
Accomplishments:
• 35% cycle time reduction on a bottleneck process step through a new in-line measurement system.
• Qualified a new Silicon substrate creating potential savings of $5M
(Privately Held; Information Technology and Services industry)
March 1997 — December 1997 (10 months)
CMP Process Engineer:
• Technology Transfer to White Oak Semiconductor
(Privately Held; Information Technology and Services industry)
May 1996 — February 1997 (10 months)
Various departments:
• Medical Equipment
• Public Transportation
• R&D
GB & BB , Lean Six Sigma , 2007 — 2008
Master Trainer , Quality Methodologies and Tools , 2002 — 2003
M.S. , Material Science , 1990 — 1996
Projects as Academic Assistant:
• Manufacturing of storage phosphor films
• Development of an X-ray camera system for the material inspection of medical parts - Marketing of a diffractometer system at the Hannover Exhibit.
• Spending family time • Volunteer work at Victory Life Fellowship • Movies and Opera
• 2007 iQ QNA Regional Award
• 2006 Several iQ QNA site Awards
• 2004 Above & Beyond Award as QMS Lead Auditor
• 2003 Corporate Sponsor of the Year from Corporate Leaders Program of ASU
• 2003 TQM CEO award for Technology Shrink Team
• 1999 Best Practice CMP within Siemens and Motorola
• 1998 Fab of the Year Award for start-up with White Oak Semiconductor
• 1996 Special Recognition Award for contributions to new MRI software qualification